How ExxonMobil leverages IIoT solutions to optimize plastics manufacturing-Blogs News, Firstpost

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The plastics industry faces several challenges, including the lack of real-time visibility of operational parameters, precise measurements, and predictive analytics. In addition, it is not easy to draw conclusions from data collection; and often manufacturing companies cannot implement recommendations quickly.

Today, the scope for exploiting the Industrial Internet of Things (IIoT) is enormous. It allows machines and installations to be connected and integrated with complex IT systems, enabling efficiency gains in product development and manufacturing, and in meeting individual customer requirements. IIoT thus enables a fully connected, transparent, automated and intelligent manufacturing configuration to improve and optimize industrial processes.

The plastics industry faces several challenges, including the lack of real-time visibility of operational parameters, precise measurements, and predictive analytics. In addition, it is not easy to draw conclusions from data collection; and often manufacturing companies cannot implement recommendations quickly.

The use of IIoT in the plastics industry would help solve problems such as insufficient equipment efficiency and downtime. As the COVID-19 pandemic has significantly affected the global market – including the plastics industry, experts predict its production will pick up in the post-pandemic recovery phase.

Growth prospects

Although there are several reasons for this possible recovery, one of the main reasons for the growth of this sector is the increase in consumer demand due to the fact that plastics are considered “safe” and “essential” to meet the demand. COVID-19. In public discourse, plastic is considered resistant to the transmission of COVID-19. That’s why it’s not just masks, gloves and other PPE that are made of plastic; even delivery cartons, drink bottles and other single-use packaging that most people used during the pandemic (and beyond), resulting in an ever-increasing demand for plastic.

In this regard, a global McKinsey report based on a survey of American consumers expects the impact of the crisis on the packaging industry to be mixed. The report says demand will increase sharply for grocery packaging, health products and online transportation. At the same time, the demand for industrial, luxury and some B2B transport packaging may decrease. The impact on packaging players would depend on their portfolios and their exposure to different regions, the end uses of packaging and substrates.

One of the other issues facing the plastics industry on a larger scale is that of environmentally sustainable manufacturing and the sustainable disposal of plastic waste. The industry has risen to the challenge and tackled several of them, especially with regard to sustainable packaging and product disposal. Many countries have strict guidelines on the use of single-use plastics. Thus, it is necessary to constantly innovate to meet the changing demands of the industry. This is where the expertise of IIoT and ExxonMobil can be leveraged for further optimization and greater efficiency.

The Mobil heritage and energy innovation

In 1866, Hiram Bond Everest established the Vacuum Oil Company to promote petroleum-based lubricants and patented the vacuum distillation process. She was ultimately an industry leader in almost every power and chemical manufacturing company and became part of what is now ExxonMobil.

For more than 135 years, ExxonMobil has harnessed new technologies to better deliver energy to the world. This effort continues with an increasing focus on digital technology.

Today, the company uses high performance computing, advanced data analytics, and increased connectivity to transform the way the organization operates at all levels of its operations and improve the way it interacts with customers. From Internet of Things (IoT) projects that make refineries more efficient, to cutting-edge digital tools that help support production and detect methane emissions from operations, ExxonMobil is leveraging the global scale to turn data into unique insights which improve reliability and performance. A digital mindset has been adopted across the company, enabling greater agility, speed and value without sacrificing discipline and thoroughness. The company has also launched cutting-edge collaborations with Microsoft, IBM and Intel to tackle new areas – like quantum computing – to help meet modern energy challenges.

Leadership in plastics and a new era in technology

As one of the world’s largest publicly traded energy suppliers and chemical manufacturers, ExxonMobil develops and applies next-generation technologies to help meet the growing global demand for energy in a safe and responsible manner. and high quality chemicals.

Mobil ™ industrial lubricants have long helped plastics manufacturers create equipment that produces high quality parts and products for every unit, whether they are produced in large series or in small custom campaigns. Our complete line of hydraulic oils are formulated to help plastics manufacturers keep their operations running efficiently.

Likewise, Mobil DTE ™ 20 Ultra Series hydraulic oils have long been recognized for their cleaning performance and durability while helping customers achieve long oil life.

In addition to a full line of hydraulic oils, gear and compressor oils, fluids and greases, Mobil also provides a wide range of technical services as part of its Mobil Serv.SM umbrella such as heat transfer system and auxiliary equipment, aimed at industries such as plastics, pulp and paper, coal, gas turbines, among others.

Among these services, Mobil ServSM Real Time is a next-generation condition monitoring tool that transforms oil maintenance with live insight and actionable insights through IIoT technology. It is an essential tool that monitors the health of the lubricant in real time and sends instant alerts in real time.

Therefore, Mobile serviceSM Real time is an essential asset to help plastics manufacturers make quick decisions while maintaining their business efficiency. Plus, it helps them save on oil consumption and total cost of ownership, enables early detection, immediate reporting, and more.

ExxonMobil’s latest offer – Mobile serviceSM IIoT Information, can increase the efficiency of plastic manufacturing through AI information and automated data collection. To boost machine efficiency, Mobil Serv IIoT Insights can turn raw data into meaningful recommendations.

It helps plastics manufacturers get data-driven information about their machines and make profitable decisions for their business. Guided by AI-powered trend analysis, manufacturers can also implement a rapid action plan and gain real-time access to data and analytics, among other added benefits.

Mobil Serv IIoT insights boost plastic production and efficiency

Mobil Serv’s IIoT Insights ability to convert raw production data into actionable insights and its AI / ML-based functionality helps the manufacturing team receive personalized alerts, optimize energy consumption, measure equipment efficiency and enable trend monitoring, among others.

IIoT Insights makes minor hardware configurations and integrations transparent to allow machines to automatically capture data. The control panel data is interfaced into the Mobil Serv IIoT solution via a gateway installed on site.

With the Mobil Serv IIoT solution, site managers can receive an aggregated data view for their management reports, for example, daily production details, machine run time, downtime details , etc.

Additionally, the solution helps business executives directly access high-level business metrics such as machine overall equipment efficiency (OEE), power consumption, and other production details. . It also helps them better understand the drivers of underperformance through high-level metrics while identifying opportunities to increase efficiency.

Mobile serviceSM IIoT Insights is therefore the cloud solution that the plastics industry so badly needs to turn knowledge into action and improve efficiency and overall productivity.

Get in touch with us to help you upgrade and increase your productivity the AI ​​way!

This is a partnered article written by Mr. Ankush Khanna, Commercial Brand Marketing Director (South Asia Pacific)


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